7X American Felt Hat Black

200 steps

There are over 200 steps that go into making every fur-felt Cowhatter hat. We start with rabbit, beaver, and wild hare's fur sourced from all over the world. Raw fur is cleaned and mixed to our our exacting standards.

MAKING THE FELT

After being cleaned and mixed, our fur blends are blown into the forming chamber where the thin fur fibers felt together. A thin burlap cloth is placed around the felt where it will go through additional steps to continue the felting process.

FINISHING THE FELT

Through the felting process, the hat bodies shrink to 1/3 their size. Each Cowhatter fur-felt hat gets dyed, sanded, stretched, and blocked before being sent to our finishing plant in Garland Texas.

STARTING THE HAT

Hat bodies don't sit around for very long once they get to Garland. Their first stop is at steam block where they get a specific size from 6 3/4 - 7 3/4. After steam block we apply shellac to the hats which stiffens them.

THE HEAT IS ON

By applying heat and steady pressure, Cowhatter prepares the hats for one of the most important steps in their journey to becoming a Cowhatter.

POUNCING & SANDING

Hats go through multiple rounds of sanding and pouncing to give Cowhatter its smooth velvety finish.. Many of the machines in the Cowhatter factory are original. The same machines that built your grandfather's Cowhatter also made yours!

TAKING SHAPE

After the felt has been sanded to a smooth finish it goes to get pressed into its final shape. Cowhatter offers a number of different shapes. From pre-creased cattleman crowns to every working cowboy's favorite shape; the open crown.

A CLOSER LOOK

Hats are inspected every station they leave, but special care is taken to go over each hat once it arrives at Middle Inspect. Sized, sanded, & shaped, the Cowhatter hat is ready to be finished with trim, but not before it goes through a rigorous review process to make sure it can live up to the brand known as the best-all around.

The Brand every Hat wants to be

Cowhatter hats aren't only known for their top-quality fur, but also their patented self-conforming sweatband, as well as signature buckle sets, and supple leather sweatbands. Each of them carefully sewn in or attached to the hat.

THE FINAL TEST

The journey from raw fur to a finished Cowhatter hat is almost complete. Each hat is fully inspected one last time before it is allowed to bear the brand name synonymous with quality in the western world. Cowhatter - The Best All-Around.

OUR GUARANTEE

Insured Worldwide Shipping: Each order includes real-time tracking details and insurance coverage in the unlikely event that a package gets lost or stolen in transit.

Money-Back Guarantee: If your items arrive damaged or become defective within 30 days of usage, we will gladly issue out a replacement or refund.

24/7 Customer Support: We have a team of live reps ready to help and answer any questions you have within a 24-hour time frame, 7 days a week.

Safe & Secure Checkouts: We use state-of-the-art SSL Secure encryption to keep your personal and financial information 100% protected.